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Battery Pack Repair Safety-
How many batteries are needed for a 72v lithium iron phosphate battery pack
A 72V 20Ah lithium battery typically consists of 24 cells connected in series, assuming each cell has a nominal voltage of 3. 2 volts (common for lithium iron phosphate, LiFePO4). We will explore the options available, including configurations with 6V and 12V batteries, and discuss the advantages of modern 72V LiFePO4 batteries for home energy storage. For example, if using standard 12V. This 72V lithium golf cart battery pack, made up of 6 cutting-edge 12V 100Ah new version lithium iron phosphate (LiFePO4) batteries. Unlike the older 12V 100Ah lithium batteries that max out at 48V when linked together, our upgraded design lets you create a full 72V system. To meet your cart's requirement, you either: Use a single large lithium pack (e., one 48V pack for a 48V cart). Connect smaller batteries in series (e. The simplest solution is to buy. Within this booming market, 72V lithium batteries are gaining traction, offering a powerful solution for a wide range of applications, from high-performance e-bikes to advanced solar power systems.
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Lithium battery pack repair and inspection tool set
The manufacturer's replacement battery pack was priced at around €100, and a replacement from a third-party supplier was available for around half that price, which is not that bad. From its specification, I was looking for an 18 V replacement pack with a capacity of 2.1 Ah. That meant five cells, probably in the standard. Figure 2a shows that two recesses in the battery lid encroach into the available battery space, ruling out the fitting of two rows of five cells to double. Building a battery pack from individual cells generally requires a degree of dexterity, electrical expertise, and a spot welder. As you can see from the old unwrapped battery pack in. As already mentioned, the battery compartment cannot accommodate the five cells arranged in rows of two and three to form a W configuration, so I had to find a different pack. With no spot welder to hand, I decided to solder stranded wire directly to the battery terminals. As long as you are careful, this can be done without.
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Solar container lithium battery pack production safety
In the fast-growing energy storage industry, battery pack production safety isn't just a buzzword—it's a life-saving priority. This increased use of lithium-ion batteries in workplaces requires an increased understanding of the health and safety hazards associated with these devices. Whether you're a manufacturer or a. ised legitimate safety concernsin many communities. E ch step ensures efficiency,reliability,and durability. Understanding this process helps manufacturers optimize production,clients get tailored solution,and consumers receive safer,longer sts of multiple cells connected in series or parallel. Small battery-powered devices are major contributors due to improper disposal. NSW's first recorded deaths.
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Lead-acid battery pack plus lithium battery
Yes, you can swap your lead-acid battery with a lithium-ion battery. This change is getting more popular. Lithium-ion batteries last longer and are more energy efficient than lead-acid ones.
FAQs about Lead-acid battery pack plus lithium battery
What is a lead acid battery?
Electrolyte: A lithium salt solution in an organic solvent that facilitates the flow of lithium ions between the cathode and anode. Chemistry: Lead acid batteries operate on chemical reactions between lead dioxide (PbO2) as the positive plate, sponge lead (Pb) as the negative plate, and a sulfuric acid (H2SO4) electrolyte.
What is the difference between lithium ion and lead acid batteries?
The primary difference lies in their chemistry and energy density. Lithium-ion batteries are more efficient, lightweight, and have a longer lifespan than lead acid batteries. Why are lithium-ion batteries better for electric vehicles?
Are lithium-ion batteries lighter than lead-acid batteries?
Lithium-ion batteries are lighter and more compact than lead-acid batteries for the same energy storage capacity. For example, a lead-acid battery might weigh 20-30 kilograms (kg) per kWh, while a lithium-ion battery could weigh only 5-10 kg per kWh.
Are lead acid batteries a good choice?
Lower Initial Cost: Lead acid batteries are much more affordable initially, making them a budget-friendly option for many users. Higher Operating Costs: However, lead acid batteries incur higher operating costs over time due to their shorter lifespan, lower efficiency, and maintenance needs.
Are lead acid batteries hazardous?
Environmental Concerns: Lead acid batteries contain lead and sulfuric acid, both of which are hazardous materials. Improper disposal can lead to soil and water contamination. Recycling Challenges: While lead acid batteries are recyclable, the recycling process is often complex and costly.
Are lead-acid batteries durable?
As they require less repeated charging, they have a better life. Remember, repeating charging is not suitable for the batteries' health. Many people believe lead-acid batteries are durable due to their bigger size. You might be surprised, but these batteries have less longevity. First, as explained above, they have a lower DOB of 50%.
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Moroni What is a solar container lithium battery pack
What is a bslbatt battery pack? Boost your energy independence with BSLBATT high-voltage lithium battery packs, available from 100V to 1500V and 10kWh to 1MWh. These all-in-one systems are easy to install, expandable, and built for safety with IP67 protection and. What is a LiFePO4 battery pack? These all-in-one systems are easy to install, expandable, and built for safety with IP67 protection and fire suppression. Powered by LiFePO4 technology, they're perfect for residential, commercial, and industrial energy storage. ular design for easy additional solar power capacity. What. With global solar capacity projected to triple by 2030, the Moroni photovoltaic energy storage system battery emerges as a game-changer. Imagine your solar panels working 24/7 - even when clouds play hide-and-seek with the sun. Using 3 solar panels, this system collects solarenergy to create DC power that passes through a solar charge controller into your RV batteries. Once they are charged, the.
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What is the normal voltage of the energy storage battery pack
They have a nominal voltage of around 3. 2 volts, making them suitable for use in 12V or 24V battery packs. These batteries can efficiently store energy generated during sunny days for use at night.
FAQs about What is the normal voltage of the energy storage battery pack
What determines the operating voltage of a battery pack?
The operating voltage of the pack is fundamentally determined by the cell chemistry and the number of cells joined in series. If there is a requirement to deliver a minimum battery pack capacity (eg Electric Vehicle) then you need to understand the variability in cell capacity and how that impacts pack configuration.
How much energy does a battery pack use?
Increasing or decreasing the number of cells in parallel changes the total energy by 96 x 3.6V x 50Ah = 17,280Wh. As the pack size increases the rate at which it will be charged and discharged will increase. In order to manage and limit the maximum current the battery pack voltage will increase.
What is a normal battery voltage?
Nominal Voltage: This is the battery's “advertised” voltage. For a single lithium-ion cell, it's typically 3.6V or 3.7V. Open Circuit Voltage: This is the voltage when the battery isn't connected to anything. It's usually around 3.6V to 3.7V for a fully charged cell. Working Voltage: This is the actual voltage when the battery is in use.
What is a battery energy storage system?
A battery energy storage system (BESS) is an electrochemical device that charges (or collects energy) from the grid or a power plant and then discharges that energy at a later time to provide electricity or other grid services when needed.
What determines the power and energy capacity of a pack?
Resistance of the cells, connections, busbars and HV distribution system will determine the power and energy capability of the pack. Variation in cell capacity and resistance along with number of cells in series and parallel will determine the actual energy capacity of any pack.
How do you calculate the energy content of a battery?
The energy content of a battery, measured in watt-hours (Wh), is calculated by multiplying voltage by capacity. Series Connection: Batteries connected end-to-end, increasing total voltage while maintaining the same capacity.
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What to do when the energy storage battery pack is put into the box
Before removing or reconnecting with the running system, make sure to turn off the power and shut down the system to avoid the risk of electric shock. In case of fire, use a dry powder fire extinguisher. Battery Energy Storage Systems, or BESS, help stabilize electrical grids by providing steady power flow despite fluctuations from inconsistent generation of renewable energy sources and other disruptions. While BESS technology is designed to bolster grid reliability, lithium battery fires at some. Our V series battery pack is designed to provide safe, high-performance energy storage solutions for a variety of applications. Someone must still work on or maintain the battery system. ACP has compiled a comprehensive list of Battery Energy Storage Safety FAQs for your convenience. Read ACP's FAQ document to learn more in detail.
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Battery pack supplementary capacity test
Fast and accurate screening of retired lithium-ion batteries is critical to an efficient and reliable second use with improved performance consistency, contributing to the sustainability of renewable energy s. ••Propose a fast and accurate screening approach with pack-level t. Lithium-ion batteries (LIBs), the main pillar of energy storage technology for electric vehicles (EVs), suffer from performance degradation during usage and storage in terms of capacit. 2.1. Dynamic characteristic-based screening principleAs mentioned previously, screening based on static-characteristic criteria may be incomprehensiv. 3.1. Configuration of the retired battery packThe LIB pack retired from an electric vehicle with a mileage of 32,500 km that had been operating in a southern Chinese city for over thre. 4.1. Comparison of the screening resultsThe screening process is based on pack-level testing and the performance consistency of the screened modules is evaluated and va.
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FAQs about Battery pack supplementary capacity test
Why do we conduct a pack capacity test?
First, we conducted the pack capacity test to obtain the present aging state of the battery pack. The pack capacity test takes much less time to perform than the module capacity test that follows, and the testing data is used for classification implementation.
What is battery module and Pack testing?
Battery module and pack testing involves very little testing of the internal chemical reactions of the individual cells. Module and pack tests typically evaluate the overall battery performance, safety, battery management systems (BMS), cooling systems, and internal heating characteristics.
How to determine battery pack consistency?
First, the capacity of each cell in the battery pack Qi, the difference in remaining chargeable capacity of each cell when the battery pack reaches the charge cutoff condition Qdi, and the internal resistance of each cell Ri are determined to accurately characterize the battery pack consistency.
What is the purpose of evaluating battery pack consistency?
The final purpose of evaluating the battery pack consistency is to obtain its energy storage and power output capacity, that is, the maximum available energy Emax when the battery is fully charged and Pmax at a specific SOC point.
What equipment should be used to test a battery pack?
A battery pack testing equipment containing auxiliary voltage measurements or the battery management system is enough to conduct the screening in this study, while it may take much longer to measure the screening criteria for approaches based on criteria that require module-level testing. Not to mention the labor and the cost.
What are module and pack tests?
Module and pack tests typically evaluate the overall battery performance, safety, battery management systems (BMS), cooling systems, and internal heating characteristics. Common performance-based tests include drive-cycles, peak power capability, BMS software validation, and other application-specific characterization
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Estimating the capacity of solar container lithium battery pack
Calculate your battery capacity based on load, voltage, and backup time requirements. Enter your load requirements and desired backup time to calculate needed battery capacity. Battery Capacity (Ah) = (Load Watts × Backup Hours) / (Voltage × DoD/100) This formula has been verified by certified. The capacity of a battery or accumulator is the amount of energy stored according to specific temperature, charge and discharge current value and time of charge or discharge. Essential tool for electric vehicle conversion, solar energy storage, DIY power banks, e-bike batteries, and custom battery pack design. Here's a. From small 20ft units powering factories and EV charging stations, to large 40ft containers stabilizing microgrids or utility loads, the right battery energy storage container size can make a big difference.
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Lithium battery pack disassembly and welding
Yes! When a battery pack 'goes bad' it's usually because the BMS has decided to shut it off for one of many reasons. This is why it's a good idea to disassemble lithium-ion battery packs for its cells. In most other cases, just a single cell has failed. Remember, battery packs are made of many cells that are grouped in a specific. Lithium-ion battery packs are spot welded together. So it's no small feat to separate the cells. In fact, breaking down a lithium-ion battery pack is a rather involved process that takes care and patience. You have to be extremely. When breaking down a lithium-ion battery pack, having the right tools for the job is critical. The tools you use to disassemble a lithium-ion battery pack can be the difference between. If you are wondering how to remove cells from lithium-ion battery packs, the first answer is 'Very carefully.' A BMS protects a battery pack (and the user) from 99 percent of things that can. Your work area should be somewhere that is clean, well-ventilated, and far away from any flammable materials or liquids. Make sure your work surface is sturdy and does not wobble. It's a good.
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FAQs about Lithium battery pack disassembly and welding
Should you disassemble a lithium-ion battery pack?
This is why it's a good idea to disassemble lithium-ion battery packs for its cells. In most other cases, just a single cell has failed. Remember, battery packs are made of many cells that are grouped in a specific way. So, if one cell dies, it will bring down the cells that it is immediately attached to.
How do I choose the right battery pack welding technology?
Selecting the appropriate battery pack welding technology to weld battery tabs involves many considerations, including materials to be joined, joint geometry, weld access, cycle time and budget, as well as manufacturing flow and production requirements. Fiber laser welding
How are battery cells welded?
Different welding processes are used depending on the design and requirements of each battery pack or module. Joints are also made to join the internal anode and cathode foils of battery cells, with ultrasonic welding (UW) being the preferred method for pouch cells.
What does it mean if a lithium ion battery pack is split?
It generally means that the other cell groups are just fine. Lithium-ion battery packs are spot welded together. So it's no small feat to separate the cells. In fact, breaking down a lithium-ion battery pack is a rather involved process that takes care and patience. You have to be extremely careful when breaking down a lithium-ion battery pack.
What is a battery pack welding application?
Whether to power our latest portable electronic device, power tool, or hybrid/electric vehicle, the removable battery pack is essential to our everyday lives. Tab-to-terminal connection is one of the key battery pack welding applications.
Which welding methods can be used for battery assembly?
Other joining methods such as micro-tungsten-inert-gas welding (micro-TIG), micro-clinching, soldering, and magnetic-pulse welding exist and have been proposed for battery assembly applications, but they are not well established, and therefore their feasibility is still being evaluated, or they are not widely used in the industry.
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How much does it cost to repair a battery
Replacing a car battery in the UK typically costs between £100 and £400. The price depends on the type, quality and brand of the battery and whether it's under warranty.
FAQs about How much does it cost to repair a battery
How much does a battery replacement cost on fixmycar?
However, the labour is usually included in the overall replacement quote, so you shouldn't be hit with any extra charges later. The average price of a battery replacement on FixMyCar is £226.35. The table below shows how average prices vary depending on the make of your car.
How much does a car battery fitting cost?
The average cost of a car battery fitting booked on FixMyCar is £170.11. A new car battery should be fitted by a professional to make sure it's connected properly. Getting a new battery is a simple job that shouldn't take more than a couple of hours. A mechanic will be able to tell you which car battery you need.
How much does a hybrid car battery repair cost?
The average cost of a hybrid car battery repair booked on FixMyCar is £369.31. Hybrid vehicles rely on both a fuel engine and an electric battery to power them. So if there's a fault with a hybrid car battery, it will need to be repaired or replaced as soon as possible to keep the car running.
How much does a car battery cost in the UK?
Replacing a car battery in the UK typically costs between £100 and £400. The price depends on the type, quality and brand of the battery and whether it's under warranty. Your location can also have an impact on how much it costs. Cities tend to have higher labour rates (£50-£100) than rural areas (£35-50).
How long does it take to replace a car battery?
On average, replacing a dead car battery takes approximately 15 to 30 minutes with the right tools and precautions. However, your vehicle's design, battery accessibility, and whether you encounter any issues while installing the new car battery can add additional time.
How much does a mechanic battery cost in the UK?
Installation – Qualified UK mechanic battery installation fees typically run between £30 to £100, although pricing varies. If you're handy, you could opt for DIY replacement to save your wallet, but remember that installation errors could further damage your vehicle and impact its resale value.
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Lithium battery pack multi-channel voltage meter measurement
The problem with measuring individual cell voltage in a pack of series connected battery is that, the reference point remains the same. The below picture illustrates the same For simplicity let us assume that all four cells are at a voltage level of 4V as shown above. Now if we use a microcontroller like Arduino to measure. We already know an Op-Amp when working as a differential amplifier gives the difference between the two voltage values provided to its inverting. The complete circuit diagram for monitoring Multicell voltage in Lithium Battery Packis given below. The circuit was designed using EasyEDA and we will use the same to fabricate our PCB also. As you can see we have. After completing the design of this Lithium cell Voltage measurement circuit, you can order the PCB through JLCPCB.com. To order the PCB from JLCPCB, you need Gerber File. To download Gerber files of your PCB just click. Now that our circuit is ready, it is time to get it fabricated. Since the Op-Amp I am using is available only in SMD package I had to fabricate a PCB for my circuit. So, like always we have used.
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FAQs about Lithium battery pack multi-channel voltage meter measurement
What are the features of a battery meter?
1. Support negative – voltage display 2. Single series range 0.1V-6V 3. Measurement accuracy 0.05%±3MV 4. Support for mixed insertion (without starting with B-) 5. Automatically identify the number of battery series 6. Display the highest voltage, the lowest voltage, and the maximum differential voltage between series 7. TypeC port power supply 8.
Why should a battery pack be monitored?
Therefore the pack current, cell temperature, and each cell voltage should be monitored timely in case of some unusual situations. The battery pack must be protected against all these situations. Good measurement accuracy is always required, especially the cell voltage, pack current, and cell temperature.
What is a stackable battery monitoring and management integrated circuit?
This paper describes a stackable battery monitoring and management integrated circuit for EVs. Owing to the number of cells in the series, the amount of data transmitted by the BMS is significant. The integration of digital control and registers in the BMIC is necessary for the efficient execution of each function.
Which op-amp measures the voltage of a 2nd cell?
The first op-amp O1 measures the voltage of the 2 nd cell by calculating the difference between 2 nd cell terminal and 1 st cell terminal that is (8-4). Similarly the Op-amp O2 and O3 measures the 3 rd and 4 th cell voltage respectively. We have not used an op-amp for the 1 st cell since it could be measured directly.
What is a battery monitoring chip?
A structurally complete battery monitoring chip design is presented in Ref., which supports seven-cell series battery stack monitoring and has two additional temperature monitoring channels. A 12-bit SAR ADC was designed to achieve a measured accuracy of ±7 mV.
Which resistor should be used to measure battery voltage?
You can use any resistor value but they all should be of the same value, except for the resistors R13 and R14. These two resistors form a potential divider to measure the pack voltage of the battery so that we can compare it with the sum of measured cell voltages.
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Battery pack failures have many causes
One of the main issues that we hear about constantly in the news is when a lithium battery pack has caught fire in a smartphone, laptop, or other device. Then the manufacturer has to institute a massive recall for the battery packs. In these rare instances, the failure was due to metallic microscopic particles that. Puncture and leakage can be found all throughout the shipping and transportation process, as well as when end users handle lithium battery. You may notice that the battery enclosure is large and bulging. This problem is caused by the lithium battery swelling. Swelling can occur for a. One of the most common failures is the result of the battery pack overheating. Overcharging the battery is one cause to heating issues. The excess charge combines with higher temperatures (such as direct sunlight). The. Using the incorrect charger for the lithium battery packcan also cause a range of problems. Most battery pack chargers for lithium-ion batteries are designed to prevent overcharging. However, using the wrong charger can cause.
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FAQs about Battery pack failures have many causes
What causes a lithium battery pack to malfunction?
However, failures can cause lithium battery packs to malfunction. The type of problem will be based on the construction of the battery pack, how it is charged, how it is used and handled, and environmental factors.
What causes a battery to fail?
In these rare instances, the failure was due to metallic microscopic particles that came into contact with parts inside the battery cell. This contact caused a short circuit.
What causes a lithium ion battery to fail?
One of the most common failures is the result of the battery pack overheating. Overcharging the battery is one cause to heating issues. The excess charge combines with higher temperatures (such as direct sunlight). The battery pack experiences an increased level of stress. Thermal runaway is another factor that can impact lithium ion batteries.
What happens if you use the wrong battery pack charger?
Using the incorrect charger for the lithium battery pack can also cause a range of problems. Most battery pack chargers for lithium-ion batteries are designed to prevent overcharging. However, using the wrong charger can cause overcharging or over voltage of the lithium battery pack as well as swelling.
What happens if a battery cell fails?
Consequently, the electrolyte may cause propagating circuit board failures, leading to external heating of the cell and forcing the cell into thermal runaway. Safety issues can occur when the battery cell or the circuit is mechanically stressed or damaged.
What is a battery fault?
Battery faults represent a broad spectrum of issues that can occur in a battery system, significantly impacting its performance, safety, and longevity. These anomalies, often complex and multifaceted, range from minor deviations in battery operation to severe incidents, leading to catastrophic damage and failure.
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How to charge RV lithium battery pack
Three methods/systems can be used to charge the lithium battery in your RV: solar power, a DC to DC charger, or a converter-charger, like those made by Progressive Dynamics, using either shore power or a generator as. So can you wire a 90 amp hour lithium battery with, say, a 160 amp hour lithium battery made by another manufacturer? You can, but not if they're different chemistries, meaning you. Going lithium is a very worthwhile investment, but only for those who camp extensively off-grid. If your truck camping experience involves hopping from one RV resort to another, then.
FAQs about How to charge RV lithium battery pack
What are the best lithium ion batteries for RVs?
The best 12 volt lithium ion batteries for RVs are made by Battle Born, Expion360, LifeLine, and RELiON. Solar power is an excellent way to keep LiFePO4 batteries charged. Unfortunately, there are some negatives associated with the lithium ion battery. First, never charge a lithium battery below 32F. Doing so can irreparably damage it.
How do you charge a LiFePO4 battery in a 4 wheel camper?
Two Battle Born 100 amp hour LiFePO4 batteries in a Four Wheel Camper. Three methods/systems can be used to charge the lithium battery in your RV: solar power, a DC to DC charger, or a converter-charger, like those made by Progressive Dynamics, using either shore power or a generator as the source of power.
Should you buy a lithium battery for your RV?
Going lithium is all the rage for those who like to boondock in their RV. Not only does the lithium battery offer a more usable battery capacity at 90 percent (compared to 50 percent for lead-acid), but it's also 50 percent lighter, provides a higher current and voltage output, and charges faster because it can be “bulk” charged up to 97 percent.
Which battery is best for a 12 volt RV?
The BMS also balances the charge across the cells to keep each cell functioning at maximum capacity. The best 12 volt lithium ion batteries for RVs are made by Battle Born, Expion360, LifeLine, and RELiON. Solar power is an excellent way to keep LiFePO4 batteries charged.
How many batteries does a truck camper need?
Due to limited space, truck camper battery compartments are typically limited to no more than two group-27 lead-acid batteries. Even though the typical group-27 battery is rated at 100 amp hours, you'll need two to actually get that much usable capacity because only 50 percent of each battery is usable. Still, two batteries isn't enough for some.
How to keep LiFePO4 batteries charged?
Solar power is an excellent way to keep LiFePO4 batteries charged. Unfortunately, there are some negatives associated with the lithium ion battery. First, never charge a lithium battery below 32F. Doing so can irreparably damage it. Yes, you can use a lithium battery below 32F you just can't charge it below this temperature.
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Solar battery cabinet lithium battery pack consumes power quickly
This guide explores why lithium batteries drain quickly, how to diagnose the problem, and what you can do to extend your battery's lifespan. abnormal battery drainIs your 48V10Ah lithium battery pack losing power faster than expected? You're not alone. Rapid discharge is a common pain point for users of electric bikes, scooters, and small-scale energy storage systems. Insufficient solar input often leads to rapid battery discharge. Equipped with a robust 15kW hybrid inverter and 35kWh rack-mounted lithium-ion batteries, the system is seamlessly housed in an IP55-rated cabinet for enhanced protection. Can too much battery capacity be a problem? I'm installing a 900W of solar on top of a van intended for "full-time" use. It will also have alternator-based charging, and maybe shorepower someday.